Case Study: 001
Secondary Containment to Steel Fuel Tanks

The Task
Our client constructed five steel tanks, each 30m diameter by 9m high. The design required a secondary leak detection barrier and collection system surrounding each tank including a 25mm thickness void between the barrier and the steel tank wall.

The Solution
F.L.I. Environmental proposed the use of a 1.5mm thickness HDPE liner in composite with a cuspated polyethylene drainage material. The drainage material gave a void thickness beneath the HDPE of 25mm and was designed to support the short term loading of a 3 metre depth of poured concrete. The drainage material was attached to the tank face using a synthetic bitumen tape and was fed into a circumferencial gutter at the tank base which in turn fed a sump beneath the tank floor.

The HDPE liner was hung over the drainage material in 4.5 metre wide panels form the bolts around the top circumference of the tank wall. The individual panels of liner were fusion welded together using a heated wedge welder and individual seams were non-destructively tested by inflating the central air channel within the formed weld. To secure the HDPE liner at the top of the tank wall, a drilled stainless steel batten with a neoprene seal was placed over the protruding bolts and clamped down over the liner to produce a seal. At the tank base the HDPE liner fed into the collection gutter and was secured using a resin sealant.



HDPE Geomembrane Overlying Vertical Drainage Geocomposite


HDPE Geomembrane Overlying Vertical Drainage Geocomposite

Following the installation of the liner, steel reinforcement was constructed around the tanks and a concrete wall was poured full height in three 3m lifts. Earth fill was subsequently placed around the entire structure.

Customer
RAF Fairford, Gloucestershire, England.

Management Contractor
Motherwell Bridge European Projects

Consultants

Parkman