Case Study: 005
Concrete Protection "Cast-In" Liners

The Task
Our customer required a solution to protect the concrete surface of a containment bund. The bund area itself would be subjected to aggressive chemicals at high concentrations, in addition to being subjected to a very robust physical environment.

The Solution
F.L.I. Environmental proposed the use of 10mm thick HDPE (High Density Polyethylene) lining that was cast into the existing concrete structure of the bund. The material was selected to be resistant to both the chemical environment and also because of its toughness and durability, to the practical day-to-day operational and maintenance requirements within the contained area.

The site works involved removal of an existing coating, scabbling the concrete walls and floor, then casting in the new material. The liner has integral dovetail anhor studs at 150mm centers on one side of the 10mm thick sheet. The vertical panels were cast against the existing wall with non-shrink grout and the horizontal surface was cast onto a 100mm screed laid to a fall. Upon completion of the casting operation all joints were welded and tested on site by F.L.I. Environmental's technicians.
 


Installed Cast-In Liner prior to Concrete Pour


Schematic of Concrete Connection Studs

General
F.L.I. Environmental Cast-In geomembrane is available in a thickness range from 1.5mm to 25mm and is delivered to site in panel form up to 3 metres wide. As all joints are welded the entire lining system offers the same degree of chemical resistance and the systems flexibility enables it to tolerate some movement in the supporting structure.

Customer
Aughinish Alumina, Ireland.

Main Contractor

Peter McSwiney Civil Engineering Ltd.

Consultants
Aughinish Alumina